發布時間:2026-04-21 12:10:35 人氣:266681 來源:
1.泵自身構體引起的振動
離心泵是由軸、軸承及安裝在軸上的葉輪,驅動裝置(如電機、汽輪機、燃氣輪機驅動等)構成的。泵軸振動、轉子不平衡、驅動軸不同心、軸承缺陷、葉片及軸上其他部件鬆動等,都有可能引起振動。使用振動監測裝置可以測得單個振動頻率,用於分析這些振源類型。
裝在泵軸上的玉田機械密封有不同的振動頻率,低時可在泵轉速以下,高時可達每秒數千次。如果振動頻率剛好與玉田機械密封zhongdedanxingyuanjianguyoupinlvxiangtong,jiukezaochengmocafumosunjiakuaihuopilaosunshang。dangran,zhezhongsunshanghaiyouqitayinsu。suoyizaishejihuoxuanxingshi,bixubaozhengkeyucedegongzhenpinlvbuyaoyujilipinlvzhonghe,yingcaiqukekaojianzhencuoshi,shejidelinjiezhuansubunengyugongzuozhuansuxiangjutaijin;在操作溫度下,將安裝誤差減至最小,因為這些誤差會導致密封彈性裝置的位移;轉子要充分平衡;垂直安裝軸上的軸承,其承受的載荷應使滾動件打滑的可能性減至最小。

需要說明的是:
(1)玉田機械密封的彈性元件(包括單彈簧和多彈簧),彈簧本身可承受大部分振動載荷,輔助密封也有一定減振效果,如楔形環、O形圈、膨脹石墨等;
(2)對於支承在彈簧上的質量較小的密封,如石墨密封環的結構,其固有頻率相對較大;
(3)支zhi承cheng在zai低di彈dan性xing彈dan簧huang上shang的de質zhi量liang較jiao大da的de密mi封feng,其qi固gu有you頻pin率lv相xiang對dui較jiao小xiao,且qie腔qiang體ti內nei壓ya力li較jiao低di情qing況kuang下xia出chu現xian共gong振zhen可ke能neng性xing較jiao小xiao,金jin屬shu波bo紋wen管guan型xing密mi封feng根gen據ju不bu同tong的de強qiang度du設she計ji,其qi彈dan性xing有you高gao有you低di;
(4)由於沒有滑動的輔助密封,所以依靠密封端麵上的液膜或液體減振,當然也可以設計帶滑動的輔助密封,提高它的穩定性和剛性;
(5)大多數玉田機械密封的固有頻率都遠高於正常的操作轉速,對於金屬波紋管型玉田機械密封,要特別注意避免軸向共振,異常振動會加劇波紋管疲勞斷裂。如泵軸上軸承的軸向遊隙調整不當就容易出現這現象。
lingwaigenjumifenghuancailiaodebutong,tebieshidangcaiyongtanhuawuleigaomiducailiaoshi,gengyingzhuyigongzhenwenti。yinci,dangzhichengzaidanxingyuanjiandemifenghuanxuyaocaiyongyingzhicailiaoshi,tiaojianyunxuqingkuangxiayibandouxuanyongmiduxiangduijiaodidetanhuagui、陶瓷等材料。
2.在正常及擾動條件下產生的振動
泵運行時,其轉子及玉田機械密封huishoudaoyelizhendongyingxiang,dangliuliangfashengbianhuashi,yelunrukouchuyetihuichanshengbodong,ruobushizaizuijiaxiaolvxiayunxing,yelunrukoujikuoyaguanchudeliutiyatouhuizengda。diyuhuogaoyuzuijiaxiaolvdiandeliuliangshi,huoshusongjiezhiwufadadaobengdeqishiyuliangshi,doukenengchanshengqishixianxiang,zemifengjizhenjiugengmingxian。lingwai,rukouchujiezhideliudonghaihuishoudaobengneijiezhizixunhuandeganrao。
轉zhuan子zi係xi統tong的de振zhen動dong及ji作zuo用yong在zai密mi封feng上shang壓ya力li狀zhuang況kuang的de變bian化hua,所suo引yin起qi的de振zhen動dong的de振zhen幅fu和he頻pin率lv是shi隨sui機ji的de。在zai設she計ji係xi統tong和he選xuan擇ze泵beng時shi,應ying使shi其qi在zai最zui佳jia效xiao率lv狀zhuang態tai下xia運yun行xing,保bao證zheng泵beng在zai負fu壓ya情qing況kuang下xia工gong作zuo穩wen定ding,即ji保bao證zheng泵beng有you足zu夠gou氣qi蝕shi餘yu量liang,防fang止zhi介jie質zhi在zai玉田機械密封的表麵氣蝕產生激振。
3.溫度及壓力變化使泵變形而產生的振動
泵運行過程中,溫度發生變化時,泵的各部件會產生熱變形,這時泵相對於驅動裝置會發生偏移,引起玉田機械密封zhendong。ciwai,wenduduiketihezhuanzideyingxiangchengdubuyiyang,yibanqingkuangxia,zhuanziyaobiketibianhuaxunsu。dangyunxingwendubodongshi,mifengchuleyaochengshoubujiancuoweichanshengdezhendongwai,haiyaochengshoudipinlvdazhenfudezhendong。youyu玉田機械密封的一側固定在殼體上,而另一端固定在轉軸上,所以必須有吸收這兩種不同振動的能力。
壓力也能使泵體變形,從而多玉田機械密封產生幹擾。當密封腔內壓力發生變化時,作用在密封端麵上的載荷也會隨之發生變化,從而產生突變載荷引起振動。
4.製造安裝原因產生的振動
密(mi)封(feng)端(duan)麵(mian)粗(cu)糙(cao)度(du)過(guo)大(da),不(bu)能(neng)保(bao)證(zheng)很(hen)好(hao)的(de)貼(tie)合(he)性(xing),密(mi)封(feng)的(de)穩(wen)定(ding)性(xing)就(jiu)會(hui)受(shou)到(dao)影(ying)響(xiang),影(ying)響(xiang)程(cheng)度(du)不(bu)僅(jin)取(qu)決(jue)於(yu)密(mi)封(feng)的(de)具(ju)體(ti)結(jie)構(gou),而(er)且(qie)取(qu)決(jue)於(yu)密(mi)封(feng)運(yun)行(xing)參(can)數(shu)。密(mi)封(feng)每(mei)旋(xuan)轉(zhuan)一(yi)周(zhou)其(qi)補(bu)償(chang)環(huan)都(dou)要(yao)作(zuo)相(xiang)應(ying)的(de)運(yun)行(xing),從(cong)而(er)保(bao)證(zheng)密(mi)封(feng)端(duan)麵(mian)的(de)貼(tie)合(he)性(xing)。對(dui)於(yu)滑(hua)動(dong)輔(fu)助(zhu)密(mi)封(feng)件(jian),如(ru)Oxingquanhuoxiexinghuan,mifengmianshangdezaiheyanyuanzhoubianhua,yingjinliangfangzhibushouzaihedeyicefashengxielou,shouzaihedeyicechuxianguodumosundexianxiang。xielouhuishiliutidezalishendaoduanmianyemozhong,congerjiasumifengduanmianmosun。
mifengjianzaijiagongguochengzhong,yibanbunengyongjixiefangfajiayipingheng。zaishejizhongyaojinliangjianshaobupinghengyinsu,rudandanhuangjiuhuizaochengbupingheng,tebieshizaizhizaocucaodedonghuanhuoxiangmifengjianchuandidedonglijuyou“尾隨脈衝”情況時,更應注意不平衡問題。
在zai采cai用yong內nei裝zhuang式shi機ji械xie密mi封feng時shi,作zuo用yong在zai密mi封feng上shang的de衝chong擊ji力li常chang常chang是shi由you泵beng送song介jie質zhi的de自zi循xun環huan造zao成cheng的de。為wei確que保bao密mi封feng性xing能neng,自zi循xun環huan液ye體ti應ying從cong兩liang密mi封feng端duan的de外wai側ce通tong過guo。若ruo流liu量liang過guo大da,則ze作zuo用yong在zai密mi封feng環huan上shang的de衝chong擊ji力li可ke能neng會hui使shi密mi封feng端duan錯cuo位wei,其qi後hou果guo自zi然ran是shi振zhen動dong。
為減輕振動的影響,可以使自循環流體,由切向入口;ruyoukeneng,xunhuanliuliangkeyitongguomifengqiangneichentaodepeihejianxijiayikongzhi,huozhejiangmifengqiangneidexiruguanhepaichuguanfanjie,shiliuxianggaibianerxingchengnixunhuan。houyizhongfangfachangzailishibengzhongcaiyong,yinweitatongshijiejuelemifengqiangshangbudepaiqiwenti;但是,這常被人們所忽視,甚至在臥式泵的設計中,密封腔內由於逆循環產生的壓差而會顯著改善密封效果。