發布時間:2026-04-24 19:53:46 人氣:305250 來源:川工密封
1.整體腐蝕和局部腐蝕。綜合腐蝕,即與介質接觸的零件表麵發生均勻腐蝕,其特點是零件重量減輕,甚至完全腐蝕;失去力量;降低硬度。如1Cr18Ni9Ti不bu鏽xiu鋼gang製zhi成cheng的de多duo彈dan簧huang,在zai稀xi硫liu酸suan中zhong使shi用yong會hui出chu現xian這zhe種zhong情qing況kuang。局ju部bu腐fu蝕shi可ke以yi簡jian單dan地di通tong過guo零ling件jian上shang的de腐fu蝕shi點dian和he孔kong來lai識shi別bie。局ju部bu腐fu蝕shi是shi多duo相xiang合he金jin中zhong的de某mou一yi相xiang或huo單dan相xiang固gu溶rong體ti中zhong的de某mou一yi元yuan素su被bei介jie質zhi選xuan擇ze性xing溶rong解jie的de腐fu蝕shi形xing式shi。如ru鈷gu基ji硬ying質zhi合he金jin在zai高gao溫wen強qiang堿jian條tiao件jian下xia使shi用yong,粘zhan結jie相xiang金jin屬shu鈷gu容rong易yi被bei腐fu蝕shi,硬ying質zhi相xiang碳tan化hua鎢wu骨gu架jia失shi去qu強qiang度du,在zai機ji械xie力li的de作zuo用yong下xia導dao致zhi晶jing粒li剝bo落luo。作zuo為wei另ling一yi個ge例li子zi,由you於yu遊you離li矽gui的de腐fu蝕shi,反fan應ying燒shao結jie碳tan化hua矽gui的de表biao麵mian顯xian示shi麻ma點dian(PH>10時).
腐fu蝕shi對dui密mi封feng件jian的de性xing能neng有you很hen大da影ying響xiang。由you於yu密mi封feng比bi主zhu機ji的de零ling件jian更geng小xiao,精jing度du更geng高gao,所suo以yi通tong常chang選xuan擇ze比bi主zhu機ji密mi封feng耐nai腐fu蝕shi的de材cai料liao。對dui於yu與yu介jie質zhi直zhi接jie接jie觸chu的de密mi封feng件jian,可ke參can考kao相xiang關guan腐fu蝕shi手shou冊ce中zhong的de數shu據ju選xuan擇ze合he適shi的de材cai料liao。然ran而er,這zhe些xie數shu據ju可ke能neng與yu零陵機械密封係統中使用的條件不一致,因為它們大多是靜態條件下的腐蝕數據,並且工藝流程中的介質包含雜質或二次化合物。經驗表明,壓力、溫度和滑動速度都會加速腐蝕。隨著溫度的升高,密封件的腐蝕速率呈指數增長。
在(zai)處(chu)理(li)強(qiang)腐(fu)蝕(shi)性(xing)流(liu)體(ti)時(shi),采(cai)用(yong)外(wai)密(mi)封(feng)或(huo)雙(shuang)端(duan)密(mi)封(feng)可(ke)以(yi)最(zui)大(da)限(xian)度(du)地(di)減(jian)少(shao)腐(fu)蝕(shi)對(dui)密(mi)封(feng)的(de)影(ying)響(xiang),因(yin)為(wei)它(ta)與(yu)工(gong)藝(yi)流(liu)體(ti)接(jie)觸(chu)的(de)零(ling)件(jian)數(shu)量(liang)最(zui)少(shao)。這(zhe)也(ye)是(shi)在(zai)強(qiang)腐(fu)蝕(shi)條(tiao)件(jian)下(xia)選(xuan)擇(ze)密(mi)封(feng)結(jie)構(gou)最(zui)古(gu)老(lao)的(de)窯(yao)理(li)之(zhi)一(yi)。
2.應力腐蝕。應力腐蝕是金屬材料在應力作用下在腐蝕環境中的腐蝕現象。無論是外載荷還是殘餘應力,都會加劇腐蝕。奧氏體不鏽鋼、銅(tong)合(he)金(jin)等(deng)。容(rong)易(yi)產(chan)生(sheng)應(ying)力(li)腐(fu)蝕(shi)。在(zai)應(ying)力(li)腐(fu)蝕(shi)過(guo)程(cheng)中(zhong),一(yi)般(ban)在(zai)金(jin)屬(shu)表(biao)麵(mian)形(xing)成(cheng)選(xuan)擇(ze)性(xing)腐(fu)蝕(shi)槽(cao),然(ran)後(hou)繼(ji)續(xu)局(ju)部(bu)腐(fu)蝕(shi),最(zui)後(hou)在(zai)應(ying)力(li)作(zuo)用(yong)下(xia)從(cong)槽(cao)底(di)產(chan)生(sheng)裂(lie)紋(wen)。典(dian)型(xing)的(de)例(li)子(zi)是(shi)104型零陵機械密封的傳動套筒,由1Cr18Ni9Ti製(zhi)成(cheng)。在(zai)氨(an)水(shui)泵(beng)中(zhong)使(shi)用(yong)時(shi),傳(chuan)動(dong)套(tao)筒(tong)的(de)傳(chuan)動(dong)耳(er)環(huan)最(zui)容(rong)易(yi)產(chan)生(sheng)應(ying)力(li)腐(fu)蝕(shi)裂(lie)紋(wen),從(cong)而(er)損(sun)壞(huai)耳(er)環(huan)。所(suo)以(yi)把(ba)凹(ao)耳(er)釘(ding)換(huan)成(cheng)實(shi)心(xin)耳(er)片(pian)可(ke)以(yi)防(fang)止(zhi)這(zhe)種(zhong)應(ying)力(li)腐(fu)蝕(shi)。
3.jiezhifushi。mifengjianheliutizhijiandegaosuyundongdaozhijiechubiaomianshangdeweixiaobujunyun。dangliutiweifushixingjiezhishi,huijiasumifengjiechumiandehuaxuefanying,youshiyouyi,youshiyouhai。ruguoxingchengdeyanghuacengbeipohuai,jiuhuifashengfushi。mosunhemoshijiaotizuoyongduicailiaozaochengdesunshangchengweimoshi。tongchang,mosundui零陵機械密封的非主要部件造成的損壞,如彈簧座、推環、環huan座zuo等deng。並bing不bu能neng迅xun速su反fan映ying密mi封feng性xing能neng的de變bian化hua,但dan卻que是shi摩mo擦ca副fu失shi效xiao的de主zhu要yao形xing式shi之zhi一yi。因yin此ci,在zai腔qiang體ti的de腐fu蝕shi介jie質zhi中zhong,摩mo擦ca副fu應ying由you耐nai腐fu蝕shi性xing好hao的de材cai料liao製zhi成cheng。例li如ru,使shi用yong99.5%高純度氧化鋁陶瓷或不含遊離矽的熱壓燒結碳化矽。
4.間(jian)隙(xi)腐(fu)蝕(shi)。當(dang)介(jie)質(zhi)處(chu)於(yu)金(jin)屬(shu)與(yu)金(jin)屬(shu)或(huo)非(fei)金(jin)屬(shu)構(gou)件(jian)之(zhi)間(jian),且(qie)存(cun)在(zai)小(xiao)間(jian)隙(xi)時(shi),由(you)於(yu)介(jie)質(zhi)處(chu)於(yu)停(ting)滯(zhi)狀(zhuang)態(tai),間(jian)隙(xi)內(nei)金(jin)屬(shu)的(de)腐(fu)蝕(shi)會(hui)加(jia)速(su),這(zhe)種(zhong)現(xian)象(xiang)稱(cheng)為(wei)間(jian)隙(xi)腐(fu)蝕(shi)。例(li)如(ru)零陵機械密封彈簧座與軸之間的溝槽或衝蝕點,補償環輔助密封環與軸之間的溝槽或衝蝕點(這裏當然有微動磨損)jiushidianxingdelizi。yuanyinshijietouneidejiezhichuyutingzhizhuangtai,shidecanyufushifanyingdewuzhinanyijiarujietounei,jietouneidefushichanwunanyixiangwaikuosan。suizhefushidejinxing,jietouzhongdejiezhizaichengfennongduhePH值(zhi)上(shang)與(yu)整(zheng)個(ge)介(jie)質(zhi)越(yue)來(lai)越(yue)不(bu)同(tong),導(dao)致(zhi)接(jie)頭(tou)中(zhong)金(jin)屬(shu)表(biao)麵(mian)的(de)腐(fu)蝕(shi)加(jia)劇(ju)。間(jian)隙(xi)腐(fu)蝕(shi)對(dui)密(mi)封(feng)性(xing)能(neng)非(fei)常(chang)有(you)害(hai)。密(mi)封(feng)圈(quan)與(yu)雙(shuang)軸(zhou)之(zhi)間(jian)的(de)凹(ao)槽(cao)會(hui)導(dao)致(zhi)補(bu)償(chang)環(huan)無(wu)法(fa)軸(zhou)向(xiang)位(wei)移(yi),失(shi)去(qu)隨(sui)動(dong)性(xing),導(dao)致(zhi)端(duan)麵(mian)分(fen)離(li)和(he)泄(xie)漏(lou)。間(jian)隙(xi)腐(fu)蝕(shi)通(tong)常(chang)可(ke)以(yi)通(tong)過(guo)適(shi)當(dang)的(de)材(cai)料(liao)選(xuan)擇(ze)和(he)合(he)理(li)的(de)結(jie)構(gou)設(she)計(ji)來(lai)緩(huan)解(jie)。比(bi)如(ru)選(xuan)擇(ze)抗(kang)間(jian)隙(xi)腐(fu)蝕(shi)性(xing)能(neng)好(hao)的(de)材(cai)料(liao);在(zai)結(jie)構(gou)設(she)計(ji)中(zhong),應(ying)盡(jin)可(ke)能(neng)避(bi)免(mian)液(ye)體(ti)積(ji)聚(ju)的(de)間(jian)隙(xi)和(he)死(si)區(qu)。采(cai)用(yong)自(zi)衝(chong)洗(xi)循(xun)環(huan),使(shi)密(mi)封(feng)腔(qiang)內(nei)的(de)介(jie)質(zhi)處(chu)於(yu)不(bu)斷(duan)更(geng)換(huan)和(he)流(liu)動(dong)的(de)狀(zhuang)態(tai),防(fang)止(zhi)介(jie)質(zhi)成(cheng)分(fen)的(de)濃(nong)度(du)變(bian)化(hua);對(dui)於(yu)長(chang)期(qi)停(ting)用(yong)的(de)泵(beng),應(ying)及(ji)時(shi)排(pai)出(chu)積(ji)聚(ju)的(de)液(ye)體(ti)等(deng)。不(bu)可(ke)能(neng)完(wan)全(quan)消(xiao)除(chu)結(jie)構(gou)上(shang)的(de)差(cha)距(ju)。所(suo)以(yi)一(yi)般(ban)采(cai)用(yong)防(fang)護(hu)軸(zhou)承(cheng),可(ke)以(yi)在(zai)密(mi)封(feng)圈(quan)安(an)裝(zhuang)部(bu)位(wei)噴(pen)塗(tu)耐(nai)腐(fu)蝕(shi)材(cai)料(liao)來(lai)防(fang)止(zhi)。
5.電化學腐蝕。事實上,零陵機械密封的各種腐蝕形式或多或少都與銅的電化學腐蝕有關。就零陵機械密封mocafueryan,tamenjingchangshoudaodianhuaxuefushidesunhai,yinweimocafuzhongtongchangshiyongbutongdecailiao。dangtamenchuyudianjiezhirongyezhongshi,butongcailiaojiechushihuichuxiandianouhexiaoying,jiyizhongcailiaodefushidedaocujin,lingyizhongcailiaodefushidedaoyizhi。liru,dangtongheniegegangyongyuyanghuajiezhishi,niegegangbeidianlihefenjie。yanshui、海水、稀鹽酸、稀硫酸等。都是典型的電解質溶液,密封件容易發生電化學腐蝕。所以最好選擇材料或者電位相近的陶瓷,以及玻璃纖維填充的PTFE。