發布時間:2026-04-22 11:54:14 人氣:304002 來源:川工密封
1.整體腐蝕和局部腐蝕。綜合腐蝕,即與介質接觸的零件表麵發生均勻腐蝕,其特點是零件重量減輕,甚至完全腐蝕;失去力量;降低硬度。如1Cr18Ni9Tibuxiugangzhichengdeduodanhuang,zaixiliusuanzhongshiyonghuichuxianzhezhongqingkuang。jubufushikeyijiandanditongguolingjianshangdefushidianhekonglaishibie。jubufushishiduoxianghejinzhongdemouyixianghuodanxianggurongtizhongdemouyiyuansubeijiezhixuanzexingrongjiedefushixingshi。rugujiyingzhihejinzaigaowenqiangjiantiaojianxiashiyong,zhanjiexiangjinshugurongyibeifushi,yingzhixiangtanhuawugujiashiquqiangdu,zaijixielidezuoyongxiadaozhijingliboluo。zuoweilingyigelizi,youyuyouliguidefushi,fanyingshaojietanhuaguidebiaomianxianshimadian(PH>10時).
fushiduimifengjiandexingnengyouhendayingxiang。youyumifengbizhujidelingjiangengxiao,jingdugenggao,suoyitongchangxuanzebizhujimifengnaifushidecailiao。duiyuyujiezhizhijiejiechudemifengjian,kecankaoxiangguanfushishoucezhongdeshujuxuanzeheshidecailiao。raner,zhexieshujukenengyu寶山機械密封係統中使用的條件不一致,因為它們大多是靜態條件下的腐蝕數據,並且工藝流程中的介質包含雜質或二次化合物。經驗表明,壓力、溫度和滑動速度都會加速腐蝕。隨著溫度的升高,密封件的腐蝕速率呈指數增長。
在(zai)處(chu)理(li)強(qiang)腐(fu)蝕(shi)性(xing)流(liu)體(ti)時(shi),采(cai)用(yong)外(wai)密(mi)封(feng)或(huo)雙(shuang)端(duan)密(mi)封(feng)可(ke)以(yi)最(zui)大(da)限(xian)度(du)地(di)減(jian)少(shao)腐(fu)蝕(shi)對(dui)密(mi)封(feng)的(de)影(ying)響(xiang),因(yin)為(wei)它(ta)與(yu)工(gong)藝(yi)流(liu)體(ti)接(jie)觸(chu)的(de)零(ling)件(jian)數(shu)量(liang)最(zui)少(shao)。這(zhe)也(ye)是(shi)在(zai)強(qiang)腐(fu)蝕(shi)條(tiao)件(jian)下(xia)選(xuan)擇(ze)密(mi)封(feng)結(jie)構(gou)最(zui)古(gu)老(lao)的(de)窯(yao)理(li)之(zhi)一(yi)。
2.應力腐蝕。應力腐蝕是金屬材料在應力作用下在腐蝕環境中的腐蝕現象。無論是外載荷還是殘餘應力,都會加劇腐蝕。奧氏體不鏽鋼、銅tong合he金jin等deng。容rong易yi產chan生sheng應ying力li腐fu蝕shi。在zai應ying力li腐fu蝕shi過guo程cheng中zhong,一yi般ban在zai金jin屬shu表biao麵mian形xing成cheng選xuan擇ze性xing腐fu蝕shi槽cao,然ran後hou繼ji續xu局ju部bu腐fu蝕shi,最zui後hou在zai應ying力li作zuo用yong下xia從cong槽cao底di產chan生sheng裂lie紋wen。典dian型xing的de例li子zi是shi104型寶山機械密封的傳動套筒,由1Cr18Ni9Tizhicheng。zaianshuibengzhongshiyongshi,chuandongtaotongdechuandongerhuanzuirongyichanshengyinglifushiliewen,congersunhuaierhuan。suoyibaaoerdinghuanchengshixinerpiankeyifangzhizhezhongyinglifushi。
3.介jie質zhi腐fu蝕shi。密mi封feng件jian和he流liu體ti之zhi間jian的de高gao速su運yun動dong導dao致zhi接jie觸chu表biao麵mian上shang的de微wei小xiao不bu均jun勻yun。當dang流liu體ti為wei腐fu蝕shi性xing介jie質zhi時shi,會hui加jia速su密mi封feng接jie觸chu麵mian的de化hua學xue反fan應ying,有you時shi有you益yi,有you時shi有you害hai。如ru果guo形xing成cheng的de氧yang化hua層ceng被bei破po壞huai,就jiu會hui發fa生sheng腐fu蝕shi。磨mo損sun和he磨mo蝕shi交jiao替ti作zuo用yong對dui材cai料liao造zao成cheng的de損sun傷shang稱cheng為wei磨mo蝕shi。通tong常chang,磨mo損sun對dui寶山機械密封的非主要部件造成的損壞,如彈簧座、推環、huanzuodeng。bingbunengxunsufanyingmifengxingnengdebianhua,danqueshimocafushixiaodezhuyaoxingshizhiyi。yinci,zaiqiangtidefushijiezhizhong,mocafuyingyounaifushixinghaodecailiaozhicheng。liru,shiyong99.5%高純度氧化鋁陶瓷或不含遊離矽的熱壓燒結碳化矽。
4.間jian隙xi腐fu蝕shi。當dang介jie質zhi處chu於yu金jin屬shu與yu金jin屬shu或huo非fei金jin屬shu構gou件jian之zhi間jian,且qie存cun在zai小xiao間jian隙xi時shi,由you於yu介jie質zhi處chu於yu停ting滯zhi狀zhuang態tai,間jian隙xi內nei金jin屬shu的de腐fu蝕shi會hui加jia速su,這zhe種zhong現xian象xiang稱cheng為wei間jian隙xi腐fu蝕shi。例li如ru寶山機械密封彈簧座與軸之間的溝槽或衝蝕點,補償環輔助密封環與軸之間的溝槽或衝蝕點(這裏當然有微動磨損)就jiu是shi典dian型xing的de例li子zi。原yuan因yin是shi接jie頭tou內nei的de介jie質zhi處chu於yu停ting滯zhi狀zhuang態tai,使shi得de參can與yu腐fu蝕shi反fan應ying的de物wu質zhi難nan以yi加jia入ru接jie頭tou內nei,接jie頭tou內nei的de腐fu蝕shi產chan物wu難nan以yi向xiang外wai擴kuo散san。隨sui著zhe腐fu蝕shi的de進jin行xing,接jie頭tou中zhong的de介jie質zhi在zai成cheng分fen濃nong度du和hePH值(zhi)上(shang)與(yu)整(zheng)個(ge)介(jie)質(zhi)越(yue)來(lai)越(yue)不(bu)同(tong),導(dao)致(zhi)接(jie)頭(tou)中(zhong)金(jin)屬(shu)表(biao)麵(mian)的(de)腐(fu)蝕(shi)加(jia)劇(ju)。間(jian)隙(xi)腐(fu)蝕(shi)對(dui)密(mi)封(feng)性(xing)能(neng)非(fei)常(chang)有(you)害(hai)。密(mi)封(feng)圈(quan)與(yu)雙(shuang)軸(zhou)之(zhi)間(jian)的(de)凹(ao)槽(cao)會(hui)導(dao)致(zhi)補(bu)償(chang)環(huan)無(wu)法(fa)軸(zhou)向(xiang)位(wei)移(yi),失(shi)去(qu)隨(sui)動(dong)性(xing),導(dao)致(zhi)端(duan)麵(mian)分(fen)離(li)和(he)泄(xie)漏(lou)。間(jian)隙(xi)腐(fu)蝕(shi)通(tong)常(chang)可(ke)以(yi)通(tong)過(guo)適(shi)當(dang)的(de)材(cai)料(liao)選(xuan)擇(ze)和(he)合(he)理(li)的(de)結(jie)構(gou)設(she)計(ji)來(lai)緩(huan)解(jie)。比(bi)如(ru)選(xuan)擇(ze)抗(kang)間(jian)隙(xi)腐(fu)蝕(shi)性(xing)能(neng)好(hao)的(de)材(cai)料(liao);zaijiegoushejizhong,yingjinkenengbimianyetijijudejianxihesiqu。caiyongzichongxixunhuan,shimifengqiangneidejiezhichuyubuduangenghuanheliudongdezhuangtai,fangzhijiezhichengfendenongdubianhua;對(dui)於(yu)長(chang)期(qi)停(ting)用(yong)的(de)泵(beng),應(ying)及(ji)時(shi)排(pai)出(chu)積(ji)聚(ju)的(de)液(ye)體(ti)等(deng)。不(bu)可(ke)能(neng)完(wan)全(quan)消(xiao)除(chu)結(jie)構(gou)上(shang)的(de)差(cha)距(ju)。所(suo)以(yi)一(yi)般(ban)采(cai)用(yong)防(fang)護(hu)軸(zhou)承(cheng),可(ke)以(yi)在(zai)密(mi)封(feng)圈(quan)安(an)裝(zhuang)部(bu)位(wei)噴(pen)塗(tu)耐(nai)腐(fu)蝕(shi)材(cai)料(liao)來(lai)防(fang)止(zhi)。
5.電化學腐蝕。事實上,寶山機械密封的各種腐蝕形式或多或少都與銅的電化學腐蝕有關。就寶山機械密封摩mo擦ca副fu而er言yan,它ta們men經jing常chang受shou到dao電dian化hua學xue腐fu蝕shi的de損sun害hai,因yin為wei摩mo擦ca副fu中zhong通tong常chang使shi用yong不bu同tong的de材cai料liao。當dang它ta們men處chu於yu電dian解jie質zhi溶rong液ye中zhong時shi,不bu同tong材cai料liao接jie觸chu時shi會hui出chu現xian點dian耦ou合he效xiao應ying,即ji一yi種zhong材cai料liao的de腐fu蝕shi得de到dao促cu進jin,另ling一yi種zhong材cai料liao的de腐fu蝕shi得de到dao抑yi製zhi。例li如ru,當dang銅tong和he鎳nie鉻ge鋼gang用yong於yu氧yang化hua介jie質zhi時shi,鎳nie鎘ge鋼gang被bei電dian離li和he分fen解jie。鹽yan水shui、海水、稀鹽酸、稀硫酸等。都是典型的電解質溶液,密封件容易發生電化學腐蝕。所以最好選擇材料或者電位相近的陶瓷,以及玻璃纖維填充的PTFE。