發布時間:2026-04-21 09:27:25 人氣:266617 來源:
1.泵自身構體引起的振動
離心泵是由軸、軸承及安裝在軸上的葉輪,驅動裝置(如電機、汽輪機、燃氣輪機驅動等)構成的。泵軸振動、轉子不平衡、驅動軸不同心、軸承缺陷、葉片及軸上其他部件鬆動等,都有可能引起振動。使用振動監測裝置可以測得單個振動頻率,用於分析這些振源類型。
裝在泵軸上的安康機械密封有不同的振動頻率,低時可在泵轉速以下,高時可達每秒數千次。如果振動頻率剛好與安康機械密封zhongdedanxingyuanjianguyoupinlvxiangtong,jiukezaochengmocafumosunjiakuaihuopilaosunshang。dangran,zhezhongsunshanghaiyouqitayinsu。suoyizaishejihuoxuanxingshi,bixubaozhengkeyucedegongzhenpinlvbuyaoyujilipinlvzhonghe,yingcaiqukekaojianzhencuoshi,shejidelinjiezhuansubunengyugongzuozhuansuxiangjutaijin;在操作溫度下,將安裝誤差減至最小,因為這些誤差會導致密封彈性裝置的位移;轉子要充分平衡;垂直安裝軸上的軸承,其承受的載荷應使滾動件打滑的可能性減至最小。

需要說明的是:
(1)安康機械密封的彈性元件(包括單彈簧和多彈簧),彈簧本身可承受大部分振動載荷,輔助密封也有一定減振效果,如楔形環、O形圈、膨脹石墨等;
(2)對於支承在彈簧上的質量較小的密封,如石墨密封環的結構,其固有頻率相對較大;
(3)支zhi承cheng在zai低di彈dan性xing彈dan簧huang上shang的de質zhi量liang較jiao大da的de密mi封feng,其qi固gu有you頻pin率lv相xiang對dui較jiao小xiao,且qie腔qiang體ti內nei壓ya力li較jiao低di情qing況kuang下xia出chu現xian共gong振zhen可ke能neng性xing較jiao小xiao,金jin屬shu波bo紋wen管guan型xing密mi封feng根gen據ju不bu同tong的de強qiang度du設she計ji,其qi彈dan性xing有you高gao有you低di;
(4)由於沒有滑動的輔助密封,所以依靠密封端麵上的液膜或液體減振,當然也可以設計帶滑動的輔助密封,提高它的穩定性和剛性;
(5)大多數安康機械密封的固有頻率都遠高於正常的操作轉速,對於金屬波紋管型安康機械密封,要特別注意避免軸向共振,異常振動會加劇波紋管疲勞斷裂。如泵軸上軸承的軸向遊隙調整不當就容易出現這現象。
另ling外wai根gen據ju密mi封feng環huan材cai料liao的de不bu同tong,特te別bie是shi當dang采cai用yong碳tan化hua鎢wu類lei高gao密mi度du材cai料liao時shi,更geng應ying注zhu意yi共gong振zhen問wen題ti。因yin此ci,當dang支zhi承cheng在zai彈dan性xing元yuan件jian的de密mi封feng環huan需xu要yao采cai用yong硬ying質zhi材cai料liao時shi,條tiao件jian允yun許xu情qing況kuang下xia一yi般ban都dou選xuan用yong密mi度du相xiang對dui較jiao低di的de碳tan化hua矽gui、陶瓷等材料。
2.在正常及擾動條件下產生的振動
泵運行時,其轉子及安康機械密封huishoudaoyelizhendongyingxiang,dangliuliangfashengbianhuashi,yelunrukouchuyetihuichanshengbodong,ruobushizaizuijiaxiaolvxiayunxing,yelunrukoujikuoyaguanchudeliutiyatouhuizengda。diyuhuogaoyuzuijiaxiaolvdiandeliuliangshi,huoshusongjiezhiwufadadaobengdeqishiyuliangshi,doukenengchanshengqishixianxiang,zemifengjizhenjiugengmingxian。lingwai,rukouchujiezhideliudonghaihuishoudaobengneijiezhizixunhuandeganrao。
zhuanzixitongdezhendongjizuoyongzaimifengshangyalizhuangkuangdebianhua,suoyinqidezhendongdezhenfuhepinlvshisuijide。zaishejixitonghexuanzebengshi,yingshiqizaizuijiaxiaolvzhuangtaixiayunxing,baozhengbengzaifuyaqingkuangxiagongzuowending,jibaozhengbengyouzugouqishiyuliang,fangzhijiezhizai安康機械密封的表麵氣蝕產生激振。
3.溫度及壓力變化使泵變形而產生的振動
泵運行過程中,溫度發生變化時,泵的各部件會產生熱變形,這時泵相對於驅動裝置會發生偏移,引起安康機械密封振(zhen)動(dong)。此(ci)外(wai),溫(wen)度(du)對(dui)殼(ke)體(ti)和(he)轉(zhuan)子(zi)的(de)影(ying)響(xiang)程(cheng)度(du)不(bu)一(yi)樣(yang),一(yi)般(ban)情(qing)況(kuang)下(xia),轉(zhuan)子(zi)要(yao)比(bi)殼(ke)體(ti)變(bian)化(hua)迅(xun)速(su)。當(dang)運(yun)行(xing)溫(wen)度(du)波(bo)動(dong)時(shi),密(mi)封(feng)除(chu)了(le)要(yao)承(cheng)受(shou)部(bu)件(jian)錯(cuo)位(wei)產(chan)生(sheng)的(de)振(zhen)動(dong)外(wai),還(hai)要(yao)承(cheng)受(shou)低(di)頻(pin)率(lv)大(da)振(zhen)幅(fu)的(de)振(zhen)動(dong)。由(you)於(yu)安康機械密封的一側固定在殼體上,而另一端固定在轉軸上,所以必須有吸收這兩種不同振動的能力。
壓力也能使泵體變形,從而多安康機械密封產生幹擾。當密封腔內壓力發生變化時,作用在密封端麵上的載荷也會隨之發生變化,從而產生突變載荷引起振動。
4.製造安裝原因產生的振動
mifengduanmiancucaoduguoda,bunengbaozhenghenhaodetiehexing,mifengdewendingxingjiuhuishoudaoyingxiang,yingxiangchengdubujinqujueyumifengdejutijiegou,erqiequjueyumifengyunxingcanshu。mifengmeixuanzhuanyizhouqibuchanghuandouyaozuoxiangyingdeyunxing,congerbaozhengmifengduanmiandetiehexing。duiyuhuadongfuzhumifengjian,ruO形xing圈quan或huo楔xie形xing環huan,密mi封feng麵mian上shang的de載zai荷he沿yan圓yuan周zhou變bian化hua,應ying盡jin量liang防fang止zhi不bu受shou載zai荷he的de一yi側ce發fa生sheng泄xie漏lou,受shou載zai荷he的de一yi側ce出chu現xian過guo度du磨mo損sun的de現xian象xiang。泄xie漏lou會hui使shi流liu體ti的de雜za粒li滲shen到dao端duan麵mian液ye膜mo中zhong,從cong而er加jia速su密mi封feng端duan麵mian磨mo損sun。
mifengjianzaijiagongguochengzhong,yibanbunengyongjixiefangfajiayipingheng。zaishejizhongyaojinliangjianshaobupinghengyinsu,rudandanhuangjiuhuizaochengbupingheng,tebieshizaizhizaocucaodedonghuanhuoxiangmifengjianchuandidedonglijuyou“尾隨脈衝”情況時,更應注意不平衡問題。
zaicaiyongneizhuangshijixiemifengshi,zuoyongzaimifengshangdechongjilichangchangshiyoubengsongjiezhidezixunhuanzaochengde。weiquebaomifengxingneng,zixunhuanyetiyingcongliangmifengduandewaicetongguo。ruoliuliangguoda,zezuoyongzaimifenghuanshangdechongjilikenenghuishimifengduancuowei,qihouguoziranshizhendong。
為減輕振動的影響,可以使自循環流體,由切向入口;如ru有you可ke能neng,循xun環huan流liu量liang可ke以yi通tong過guo密mi封feng腔qiang內nei襯chen套tao的de配pei合he間jian隙xi加jia以yi控kong製zhi,或huo者zhe將jiang密mi封feng腔qiang內nei的de吸xi入ru管guan和he排pai出chu管guan反fan接jie,使shi流liu向xiang改gai變bian而er形xing成cheng逆ni循xun環huan。後hou一yi種zhong方fang法fa常chang在zai立li式shi泵beng中zhong采cai用yong,因yin為wei它ta同tong時shi解jie決jue了le密mi封feng腔qiang上shang部bu的de排pai氣qi問wen題ti;但是,這常被人們所忽視,甚至在臥式泵的設計中,密封腔內由於逆循環產生的壓差而會顯著改善密封效果。